Incoprea hypothesis tests · volume II

Failure Is Percolation at Critical Defect Density

Engineering & Materials Failure · notebook volume 2 · Simulation n = 32,768

The claim

Brittle failure occurs when defects percolate, so strength is governed by defect density and a universal exponent rather than by the single largest flaw, and the size effect should differ from the weakest-link prediction.

What was tested

Strength should scale with defect density through a power law whose exponent matches percolation universality, and the transition should be universal across sample size.

Falsified by: Strength that tracks the largest defect at all densities, with a Weibull size effect that never saturates, would leave the percolation picture without a regime.

Method

Site percolation on cubic lattices of side 12, 16, 24 and 32 (140-240 realisations per density). A sample fails when a six-connected defect cluster touches both opposite faces. Critical density by interpolation of the 50% spanning point; finite-size extrapolation with the three-dimensional percolation exponent nu = 0.876; order-parameter exponent beta fitted on the largest lattice.

Result

2026-10-30T12:57:31.702144 image/svg+xml Matplotlib v3.11.2, https://matplotlib.org/ 0.20 0.25 0.30 0.35 0.40 0.45 defect fraction 0.0 0.2 0.4 0.6 0.8 1.0 spanning probability 3D site p_c = 0.3116 Failure probability crosses at the universal density L=12, p_c=0.328 L=16, p_c=0.321 L=24, p_c=0.319 L=32, p_c=0.318
Figure generated by code/tests/failure-percolation-defect-density.py from the recorded run.
Critical density (extrapolated)0.312
Textbook 3D site value0.312
Exponent fitted0.13
Universal exponent0.418
partially supported

The spanning transition sits at p_c = 0.318 on a 32-cube, extrapolating to 0.312 against the textbook 3D site value 0.3116 — the critical density is recovered. The order-parameter exponent fit returns 0.13 (R2 0.68) against the universal 0.418; at these lattice sizes the spanning probability is rounded and the exponent is not measurable this way. The density claim survives; the exponent claim is untested, not confirmed.

Limits

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