Incoprea Theory
Volume VIII · 100

Theory 007/Physics & Matter /Thermal transport

Interfaces Block at One Wavelength Ratio

Smooth interfaces are assumed to conduct better. At the wrong scale, smoothness may reflect phonons back.

The claim

Interface thermal resistance is maximal when the roughness scale matches a fixed ratio of the dominant phonon wavelength, so smoothing an interface can increase resistance and roughening can decrease it.

01The evidence

Interface thermal conductance varies non-monotonically with roughness in several material systems, which contradicts the assumption that smoother is better.

02The tension

Models treat roughness as a scatterer that always reduces transmission, which predicts monotonic behaviour and cannot explain the reported improvement with roughness.

03The mechanism

Phonons are waves with a dominant wavelength set by temperature. When roughness matches that wavelength, scattering is diffusive and transmission falls; when roughness is much smaller, the interface behaves as if it were smooth.

That produces a maximum in resistance at a specific roughness-to-wavelength ratio, which shifts with temperature as the dominant wavelength changes.

04What this is not

Roughness-as-scatterer

Scatterer models predict monotonic loss. This predicts a resonance in resistance at a specific ratio.

05Predictions

  • P1Resistance should peak at a fixed roughness-to-wavelength ratio.
  • P2The peak should move with temperature.
  • P3Roughening below the ratio should improve conductance.

06Refutation

Monotonic resistance with roughness would leave the scatterer model adequate.

07What it changes

It would change interface engineering for thermal management.